Electroplated Diamond Grinding Wheels Are Superhard Grinding Tools Manufactured Using An Electroplating (Electrodeposition) Process. The Core Principle Is To Electrochemically Fix Diamond Abrasive Grains Firmly To The Surface Of The Metal Substrate, Forming A Single, High-Precision, High-Strength Grinding Layer.;
High Efficiency Metal Bond Diamond Wheels for Rough Grinding & Shaping
Electroplated diamond grinding wheels feature high diamond exposure (70%~80%), sharp cutting edges, and simple structure. The metal bond (mainly nickel-based) securely holds diamond grains, making them ideal for rough grinding, slotting, cutting, and forming operations, especially suitable for high-efficiency processing of hard and brittle materials.
Compared to resin and vitrified bond wheels, electroplated diamond wheels offer higher grinding efficiency, faster material removal rates, and excellent chip clearance. The single-layer diamond structure provides maximum grit exposure for aggressive cutting action.
Our electroplated wheels are particularly effective for PCD/PCBN tool roughing, carbide tool slotting, ceramic cutting, and composite material trimming. The nickel bond provides excellent heat dissipation and chemical stability during grinding.
Maximum grit exposure for aggressive cutting and high material removal
Open structure prevents loading, ideal for continuous operation
Single-layer diamond structure provides sharp cutting edges
Nickel-based bond securely holds diamond grains for long life
Easy to manufacture and maintain, cost-effective solution
Suitable for various hard and brittle materials
Our electroplated diamond wheels are specifically engineered for high-efficiency rough grinding, slotting, cutting, and forming operations on ultra-hard and brittle materials. With superior chip clearance and aggressive cutting action, they are ideal for the following application categories:
Applications of electroplated diamond grinding wheels in various industries
Our electroplated diamond wheels are optimized for various grinding and cutting machines:
| Parameter | Specifications |
|---|---|
| Model/Type | ED-Series (1A1/6A2/Customized) |
| Bond Type | Nickel-based Electroplated Bond |
| Diameter (mm) | 50 - 400 (Custom up to 500) |
| Bore Size (mm) | 10 - 127 (Custom available) |
| Thickness (mm) | 1 - 20 (Custom available) |
| Grit Size | 80# - 400# (Coarse to medium) |
| Diamond Layer | Single layer (70%-80% exposure) |
| Max Speed (m/s) | 25 m/s (Special up to 35 m/s) |
| Application Type | Rough grinding, slotting, cutting, shaping |
| Dry/Wet Grinding | Both suitable (Wet recommended) |
| Base Material | Steel, Aluminum alloy |
| Nickel Layer Thickness | 0.1 - 0.3 mm (Custom available) |
Note: All specifications can be customized based on your machine model, workpiece material, and processing requirements. Contact our technical team for special applications.
Block A, 5th Research Institution
Zhengzhou, Henan
China 450000
Send us your grinding requirements for a free technical consultation.
Electroplated Diamond Grinding Wheel Configurations: This diagram shows various shapes and configurations of electroplated diamond grinding wheels available for different rough grinding, cutting, and shaping applications.
Choosing the right electroplated diamond wheel is critical for optimal rough grinding performance. For nickel-bond diamond wheels, the most common shapes are parallel, dish, and cup wheels. Our technical team can help you select the most suitable wheel configuration based on your machine specifications, workpiece material, and processing requirements.
Our electroplated diamond grinding experts are ready to help you optimize your rough grinding, cutting, and slotting operations with our high-performance nickel-bond diamond wheels.
Henan QE Diamond Dies Co., Ltd. Global supplier of precision grinding solutions Enabling efficient and intelligent manufacturing...
Henan QE Diamond Dies Co., Ltd. Global supplier of precision grinding solutions Enabling efficient and intelligent manufacturing...
Henan QE Diamond Dies Co., Ltd. Global supplier of precision grinding solutions Enabling efficient and intelligent manufacturing...
Henan QE Diamond Dies Co., Ltd. Global supplier of precision grinding solutions Enabling efficient and intelligent manufacturing...
