Products
Metal Diamond Wheel
Metal Diamond Wheel
Metal Diamond Wheel
Metal Diamond Wheel

Metal Diamond Wheel

Diamond grinding wheels use diamond abrasive as the core grinding layer, which has very high hardness and is suitable for processing superhard materials;

Machining Of C/C Composites And Metal-Based Composites.
Machining Of Stone (Especially Hard Stone Such As Granite And Marble).
Cutting And Grinding Of Magnetic Materials (Such As Ferrite And Neodymium Iron Boron).
Grinding, Cutting, And Finishing Of Hard And Brittle Materials Such As Optical Glass, Gemstones, And Crystal.
Cutting, Backside Thinning, And Edge Grinding Of Semiconductor Materials (Such As Silicon And Silicon Carbide Wafers).
Grinding And Cutting Of Ceramic Materials: Such As Engineering Ceramics Like Alumina, Zirconia, Silicon Carbide, And Silicon Nitride.
Grinding And Finishing Of Carbide Tools (Cutting Tools, Molds): Such As Sharpening And Profile Grinding Of Turning Tools, Milling Cutters, Drill Bits, And Reamers.
  • Metal Diamond Wheel
  • Metal Diamond Wheel
  • Metal Diamond Wheel
  • Metal Diamond Wheel

Product Introduction

Metal Bond Diamond Grinding Wheels

Professional Superabrasive Solutions for Hard Brittle Non-Metallic Materials

Product Introduction

Metal Bond Diamond Grinding Wheel for Hard Brittle Materials

Metal bond diamond grinding wheels are engineered specifically for precision grinding of hard brittle non-metallic materials. Combining the world's hardest abrasive material – diamond – with durable metal matrices, these wheels offer exceptional performance for materials that are difficult to grind with conventional abrasives.

The exceptional hardness and thermal conductivity of diamond abrasives make them ideal for grinding ceramics, carbides, glass, and semiconductor materials. The metal bond provides superior wear resistance and shape retention, ensuring consistent performance throughout the wheel's life.

Compared to resin bond diamond wheels, metal bond wheels offer 3-5 times longer service life and significantly better form holding capability for precision grinding applications requiring tight tolerances.

Metal Bond Matrix Types:

Bronze Bond
Standard for most applications
Steel Bond
High rigidity applications
Cobalt Bond
Specialized for carbides
Custom Alloys
Tailored for specific needs

Key Advantages

Superior Hardness

Diamond is the hardest known material (10 on Mohs scale), ideal for ultra-hard materials

Excellent Thermal Conductivity

Quick heat dissipation prevents thermal damage to workpieces

Outstanding Wear Resistance

Metal bond provides exceptional durability and long wheel life

Precision Form Holding

Maintains precise grinding profiles throughout wheel life

High Material Removal Rate

Aggressive cutting action for efficient material removal

Versatile Applications

Suitable for wide range of hard brittle non-metallic materials

Applications

Metal bond diamond wheels are specifically designed for precision grinding of hard brittle non-metallic materials. With superior hardness and thermal conductivity, combined with the durability of metal matrices, they are essential tools for the following major application categories:

Metal Bond Diamond Wheel Applications

Metal bond diamond wheels for precision grinding of hard brittle materials

1. Tungsten Carbide & Hard Alloy Processing

  • Carbide Cutting Tools - Edge grinding, sharpening and finishing of carbide inserts, end mills, drills
  • Carbide Dies & Molds - Precision grinding and polishing of carbide molds and forming dies
  • Carbide Wear Parts - Grinding of carbide nozzles, guides, and wear-resistant components

2. Advanced Ceramics & Glass Processing

  • Technical Ceramics - Alumina, zirconia, silicon nitride, silicon carbide ceramics
  • Electronic Ceramics - Substrates, insulators, piezoelectric ceramics
  • Optical Glass & Lenses - Precision grinding of optical components
  • Borosilicate Glass - Laboratory and industrial glass components

3. Semiconductor & Electronic Materials

  • Silicon Wafers - Backside thinning and edge grinding
  • Compound Semiconductors - GaAs, GaN, SiC wafer processing
  • Ferrite & Magnetic Materials - Grinding of hard magnetic components
  • Quartz & Fused Silica - Precision optical and semiconductor components

4. Stone, Concrete & Construction Materials

  • Granite & Marble - Edge profiling and finishing
  • Engineered Stone - Quartz composite materials
  • Concrete & Asphalt - Specialized diamond blades and grinding tools
  • Refractory Materials - Firebricks and high-temperature ceramics

Technical Specifications

Parameter Specifications
Bond Type Metal Bond (Bronze/Steel/Cobalt)
Diamond Type Synthetic/Natural (Mono/Polycrystalline)
Diameter (mm) 50 - 500 (Custom up to 600)
Bore Size (mm) 10 - 305 (Custom available)
Thickness (mm) 3 - 100 (Custom available)
Grit Size 60# - 3000# (Ultra-fine to coarse)
Concentration 25% - 200% (Standard: 50%/100%)
Max Speed (m/s) 25-60 m/s (depending on size)
Application Range Roughing/Finishing/Super-finishing
Material Focus Hard Brittle Non-Metallic Materials
Wheel Hardness Medium to Very Hard
Surface Finish Ra 0.1 - 1.6 μm achievable

Note: Optimal grit size and concentration depend on material hardness, removal rate requirements, and desired surface finish. Contact our technical team for application-specific recommendations.

Contact Us

📞

Phone / WhatsApp / WeChat

+86 155 3717 9206

Available for technical consultations

✉️

Email

admin@qediamonds.com

Specialized for diamond wheel inquiries

🏭

Specialized Production

Block A,5th Reseatch Institution Zhengzhou Henan China

Get Custom Diamond Wheel Quote

Tell us about your material and application for expert recommendations.

Metal Bond Diamond Wheel Types & Shapes

Metal Bond Diamond Wheel Types and Shapes Diagram
🔍 Click to Zoom

Comprehensive Metal Bond Diamond Wheel Types: This diagram illustrates various metal bond diamond wheel configurations optimized for different hard brittle materials. Click to Zoom.

Type 1A1 - Straight Wheels

  • Surface grinding of ceramics
  • Carbide tool sharpening
  • General purpose applications
  • Most common for surface grinders

Type 6A2 - Cup Wheels

  • Large area surface grinding
  • Stone and concrete grinding
  • Heavy stock removal
  • Vertical spindle machines

Type 1EE1 - Dish Wheels

  • Tool and cutter grinding
  • Complex profile work
  • Sharp edge applications
  • Carbide tool manufacturing

Type 4A2 - Tapered Wheels

  • Internal grinding applications
  • Bore and hole grinding
  • Precision internal diameters
  • Specialized taper angles

Type 11V9 - Flaring Cup

  • Edge grinding of stone
  • Glass beveling
  • Complex edge profiles
  • Decorative edge work

Type 12A2 - Recessed Wheels

  • Shoulder and step grinding
  • Multi-surface applications
  • Complex workpiece geometries
  • Custom recess configurations

Type 14A1 - Saucer Wheels

  • Gear grinding applications
  • Form grinding of ceramics
  • Specialized curvature work
  • Precision form grinding

Custom Shapes

  • Customer-specific profiles
  • Proprietary designs
  • Special application wheels
  • Complex contour grinding

Metal Bond Selection Guide

Choosing the right metal bond formulation is crucial for optimal performance. Different materials require different bond characteristics:

Bronze Bond
Standard for most ceramics and glass
Steel Bond
High rigidity for precision grinding
Cobalt Bond
Specialized for tungsten carbide
Custom Alloys
Tailored for specific applications

Need Expert Diamond Solutions for Hard Brittle Materials?

Our diamond grinding specialists are ready to optimize your ceramic, carbide, glass, and semiconductor material processing.

Package

  • Resin Bond Diamond Cbn Grinding Wheel

    Henan QE Diamond Dies Co., Ltd. Global supplier of precision grinding solutions Enabling efficient and intelligent manufacturing...

  • Vitrified Bond Diamond Grinding Wheel

    Henan QE Diamond Dies Co., Ltd. Global supplier of precision grinding solutions Enabling efficient and intelligent manufacturing...

  • Electroplated Bond Diamond Cbn Grinding Wheel

    Henan QE Diamond Dies Co., Ltd. Global supplier of precision grinding solutions Enabling efficient and intelligent manufacturing...

  • Metal Bond Diamond Cbn Grinding Wheel

    Henan QE Diamond Dies Co., Ltd. Global supplier of precision grinding solutions Enabling efficient and intelligent manufacturing...

Send Message

    • *

    • *

    • *

    • *

    • *

    • *Please fill in the grinding wheel information as clearly as possible to facilitate you to get the price in a shorter time;

    Home Tel Mail Inquiry