Products
Resin Bond Cbn Wheel
Resin Bond Cbn Wheel
Resin Bond Cbn Wheel

Resin Bond Cbn Wheel

Customized Resin Bond Cbn Grinding Wheel For HSS Tools;

Product Name:Resin Cbn Grinding Wheel;
Material:Cbn Powder;
Bond:Resin Bond;
Shaped:1A1 Shaped/4A2 Shaped/6A2 Shaped/9A3 Shaped/12A2 Shaped/etc.;
Usage:HSS Tools(HSS Drill/Hss Milling Cutter/Hss Saw Blade/Hss Cutter Tools).
Application:Universal Knife Sharpener, CNC Grinding Machine, Five-Axis Grinding Machine.
Customized:Receive drawing customization, detailed size information customization and machine customization;
  • Resin Bond Cbn Wheel
  • Resin Bond Cbn Wheel
  • Resin Bond Cbn Wheel
  • Resin Bond Cbn Wheel

Product Introduction

Resin CBN Grinding Wheels

Professional Superabrasive Solutions for Semi-Finish, Finish and Polishing of Hard Ferrous Metals

Product Introduction

CBN Abrasive Powder for Grinding Wheels

Resin CBN grinding wheels are specifically engineered for the semi-finishing, finishing and polishing of high-hardness ferrous metals and tough alloys. Combining the unique properties of Cubic Boron Nitride (CBN) abrasives with advanced phenolic resin bonding technology, these wheels deliver exceptional performance in precision grinding applications.

The lack of chemical affinity with iron group elements makes CBN abrasives ideal for ferrous metal grinding, while their exceptional thermal stability ensures consistent performance at elevated temperatures. The resin bond provides flexible grinding action, minimizing workpiece damage and ensuring excellent surface quality.

Compared to conventional abrasive wheels, resin CBN wheels offer 30-100 times longer service life and significantly higher grinding efficiency for hardened steels and tough alloys.

Key Advantages

No Chemical Affinity with Iron

CBN abrasives do not react chemically with ferrous metals, preventing thermal damage

Exceptional Thermal Stability

Maintains cutting performance at temperatures up to 1400°C

Flexible Grinding Action

Resin bond elasticity minimizes workpiece damage and vibration

Superior Surface Finish

Achieves mirror-like surface quality up to Ra 0.2μm

High Dimensional Accuracy

Maintains tight tolerances (±1-5μm) for precision engineering

Extended Service Life

30-100x longer life reduces wheel changes and production costs

Applications

Our resin CBN wheels are specifically engineered for precision grinding of high-hardness ferrous metals and tough alloys. With no chemical affinity with iron group elements and exceptional thermal stability, combined with the flexible grinding action of resin bond, they are ideal for the following four major application categories:

Resin CBN Wheel Applications

Resin CBN wheels for precision grinding of hard ferrous metals

1. High-Speed Steel Tool Processing

  • HSS Turning Tools, Milling Cutters, Drills, Reamers - Edge grinding and finishing, especially suitable for high-precision tools requiring mirror-like surface roughness (Ra ≤ 0.2μm)
  • Tool Life Enhancement - Improves cutting tool life by preventing metallurgical damage to cutting edges

2. Quenched Steel & Die Steel Processing

  • Quenched Steel Components (HRC58+) - Precision grinding of hardened steel parts
  • Die Steels (Cr12MoV/H13 etc.) - Cavity finishing, contour trimming of mold steels
  • Bearing Steel & Gear Steel Components - High-precision dimensional processing without grinding burns or crack defects

3. Heat-Resistant & Difficult-to-Machine Alloys

  • Titanium Alloys, Nickel-based Superalloys - Finishing operations for high-strength difficult-to-machine alloys
  • Stainless Steels - Solves problems of low grinding efficiency and easy clogging with conventional wheels
  • Surface Consistency - Ensures uniform grinding surfaces for high-quality requirements

4. Precision Mechanical Component Processing

  • Precision Bearing Rollers, Gear Tooth Surfaces - Polishing and accuracy trimming of precision components
  • Hydraulic Valve Spools - Meets micron-level tolerance requirements
  • High-End Equipment Manufacturing - Compatible with stringent standards in advanced manufacturing

Non-Applicable Scenarios

  • Not suitable for carbide, ceramics, glass, stone and other non-metallic hard brittle materials - CBN hardness is lower than diamond, resulting in extremely low grinding efficiency
  • Not recommended for heavy-load rough grinding operations - Designed specifically for semi-finishing, finishing, and polishing applications

Core Advantage

  • Complementary to Resin Diamond Wheels - Specialized tool for finishing of hard ferrous metals, filling the gap in diamond wheel applications
  • Superior Thermal Stability Compared to Diamond - Better high-temperature performance than diamond grinding wheels for ferrous metal applications

Applicable Grinding Machines:

Our resin CBN grinding wheels are compatible with precision grinding machines suitable for ferrous metal finishing:

  • Tool & Cutter Grinders - For HSS and carbide tool sharpening and finishing
  • Surface Grinders - For flat surface precision grinding of hardened steels
  • Cylindrical Grinders - For external and internal diameter finishing
  • CNC Grinding Machines - For automated precision grinding applications
  • Creep Feed Grinders - For precision form grinding of difficult alloys
  • Centerless Grinders - For high-volume precision grinding of bearing components
  • Gear Grinders - For precision gear tooth profile finishing
  • Specialized Grinding Machines - For aerospace and automotive component processing

Customization Services

Special Designs

  • Non-standard dimensions and shapes
  • Special CBN concentrations
  • Reinforced wheel constructions
  • Multi-layer wheel designs

Technical Support

  • Grinding parameter optimization
  • On-site technical training
  • Troubleshooting assistance
  • Performance analysis

Quality Assurance

  • 100% performance tested
  • ISO 9001 certified
  • Sample wheels available

Technical Specifications

Parameter Specifications
Model/Type 1A1/6A2/Customized
Diameter (mm) 100 - 500 (Custom up to 600)
Bore Size (mm) 20 - 305 (Custom available)
Thickness (mm) 5 - 100 (Custom available)
Grit Size 80# - 1200# (Fine to coarse)
Concentration 75% - 200% (Standard: 100%/150%)
Max Speed (m/s) 35 m/s (125 m/s reinforced)
Application Range Semi-Finish/Finish/Polishing
Material Focus Hard Ferrous Metals & Tough Alloys
Bond Type High-temp phenolic resin
Hardness Grade Soft (G/H) to Hard (K/L)
Abrasive Type CBN (Mono/Polycrystalline)

Note: All specifications can be customized based on your specific application requirements, machine model, and workpiece material characteristics. Contact our technical team for specialized solutions.

Contact Us

📞

Phone / WhatsApp / WeChat

+86 155 3717 9206

Available 24/7 for technical inquiries

✉️

Email

admin@qediamonds.com

Response within 2-4 business hours

🏢

Factory Address

Block A, 5th Research Institution
Zhengzhou, Henan
China 450000

Get Custom Quote

Send us your grinding requirements for a free technical consultation.

CBN Grinding Wheel Types & Shapes

CBN Grinding Wheel Types and Shapes Diagram
🔍 Click to Zoom

Comprehensive CBN Grinding Wheel Types: This diagram illustrates the various shapes and configurations of resin CBN grinding wheels available for different grinding applications and machine specifications.

Type 1 - Straight Wheels

  • Standard flat surface grinding
  • External cylindrical grinding
  • Most common for surface grinders
  • Various thicknesses available

Type 2 - Cylinder Wheels

  • Vertical spindle surface grinders
  • Large surface area grinding
  • High stock removal applications
  • Rotary table grinding

Type 3 - Tapered Wheels

  • Internal grinding applications
  • Bore and hole grinding
  • Precision internal diameters
  • Specialized taper angles

Type 4 - Recessed Wheels

  • Shoulder and step grinding
  • Complex profile work
  • Multi-surface applications
  • Custom recess configurations

Type 5 - Dish Wheels

  • Tool and cutter grinding
  • Gear grinding applications
  • Complex form grinding
  • Sharp edge applications

Type 6 - Cup Wheels

  • Surface grinding with large contact area
  • Heavy stock removal applications
  • Vertical spindle grinding machines
  • Efficient material removal

Type 7 - Bowl Wheels

  • Internal grinding of large diameters
  • Concave surface grinding
  • Specialized form grinding
  • Complex curvature work

Type 8 - Special Shapes

  • Custom profiles and contours
  • Specialized applications
  • Proprietary designs
  • Customer-specific requirements

Shape Selection Guide

Choosing the right wheel shape depends on your machine type, workpiece geometry, and grinding requirements. Our technical team can help you select the optimal wheel shape for your specific application to ensure maximum efficiency and precision.

Need Professional CBN Grinding Solutions for Hard Ferrous Metals?

Our CBN grinding experts are ready to help you optimize your semi-finishing, finishing and polishing processes for high-hardness ferrous metals and tough alloys.

Package

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