Products
Vitrified Diamond Wheel
Vitrified Diamond Wheel
Vitrified Diamond Wheel

Vitrified Diamond Wheel

High Quality Vitrified Bond Diamond Grinding Wheel For PCD PCBN Tools;

Product Name:Vitrified Bond Diamond Grinding Wheel;
Material:Synthetic Diamond;
Shaped:1A1/4A2/6A2/14F1/etc.;
Application:Pcd/Pcbn Tools;PCD Saw Blade,Natural Diamond;
  • Vitrified Diamond Wheel
  • Vitrified Diamond Wheel
  • Vitrified Diamond Wheel
  • Vitrified Diamond Wheel

Product Introduction

Vitrified Diamond Grinding Wheels

Professional Ceramic Bond Diamond Solutions for Precision Grinding

Product Introduction

Vitrified Diamond Grinding Wheel

Vitrified diamond grinding wheels combine the extreme hardness of synthetic diamond abrasives with advanced ceramic bonding technology. The ceramic bond provides excellent rigidity and thermal stability, making it ideal for precision grinding of super-hard materials.

Our high-purity ceramic bond offers superior wear resistance and consistent performance. The porous structure allows efficient coolant penetration and chip clearance, preventing loading and ensuring cool cutting action throughout the wheel's lifespan.

Compared to resin-bonded wheels, vitrified diamond wheels provide higher grinding efficiency, better form retention, and superior surface finish. They are particularly suitable for grinding cemented carbides, ceramics, glass, and composite materials.

Key Advantages

High Grinding Efficiency

Superior material removal rates with minimal wheel wear

Excellent Dimensional Accuracy

Maintains precise wheel form for consistent part geometry

Superior Surface Finish

Produces exceptional surface quality up to Ra 0.05μm

Cool Grinding Action

Open structure allows effective coolant penetration

Long Service Life

Extended wheel life reduces production costs

Versatile Application

Suitable for wet and dry grinding of ultra-hard materials

Applications

Our vitrified diamond wheels are specifically engineered for high-precision, high-efficiency grinding of ultra-hard non-ferrous materials and super-hard alloys. With superior thermal stability and exceptional dimensional accuracy, combined with the rigid grinding action of ceramic bonding, they are ideal for the following four major application categories:

PCD and PCBN Tool Grinding with Vitrified Diamond Wheels

Precision grinding of PCD/PCBN cutting tools using vitrified diamond wheels

1. Cutting Tool Manufacturing

  • PCD/PCBN Tool Grinding - Polycrystalline diamond and cubic boron nitride cutting tools
  • Carbide Inserts & Blades - Precision sharpening of cemented carbide cutting edges
  • HSS Tool Sharpening - High-speed steel end mills, drills and reamers

2. Advanced Ceramics Processing

  • Engineering Ceramics - Zirconia, alumina, silicon nitride components for aerospace
  • Ceramic Bearings - Ultra-precision grinding of ceramic rolling elements
  • Electronic Ceramics - Ceramic substrates for semiconductor manufacturing

3. Optical & Glass Industry

  • Optical Glass Components - Lenses, prisms and optical fibers with nanometer-level finish
  • Display Glass - Cover glass for mobile devices and automotive displays
  • Specialty Glass - Borosilicate and quartz glass for laboratory equipment

4. Composite & Hard Material Processing

  • Carbon Fiber Composites (CFRP) - Precision edge trimming of aerospace components
  • Semiconductor Materials - Silicon wafers, sapphire substrates and quartz parts
  • Wear-Resistant Alloys - Hardfaced materials for mining and oilfield equipment

Non-Applicable Scenarios

  • Not suitable for ferrous metals (Steel, Iron) - High chemical affinity causes diamond graphitization
  • Not recommended for soft materials (Aluminum, Copper) - Causes wheel loading and poor surface finish
  • Not ideal for heavy stock removal - Optimized for precision finishing operations

Core Advantage

  • Superior to Resin Diamond Wheels - Higher dimensional stability and longer service life for precision applications
  • Better Thermal Management - Porous ceramic structure dissipates heat more effectively than resin bonds
  • Compatibility with High-Precision Machines - Ideal for CNC grinding centers requiring nanometer accuracy

Applicable Grinding Machines:

Our vitrified diamond wheels are optimized for high-precision grinding machines used in super-hard material processing:

  • CNC Tool & Cutter Grinders - For PCD/PCBN and carbide tool manufacturing
  • Precision Surface Grinders - For flat surface grinding of ceramic components
  • Optical Grinders - For nanometer-level finish on glass and optical components
  • Internal Grinders - For precision bore grinding in ceramic and carbide parts
  • Profile Grinders - For complex geometry grinding of cutting tools
  • CNC Ceramic Grinders - Specialized machines for advanced ceramic processing

Customization Services

Special Designs

  • Custom wheel shapes and profiles
  • Special diamond concentrations
  • Multi-layer constructions
  • Reinforced wheel structures

Technical Support

  • Grinding parameter optimization
  • On-site technical training
  • Process troubleshooting
  • Performance analysis

Quality Assurance

  • 100% performance tested
  • ISO 9001 certified production
  • Sample wheels for testing
  • Technical documentation

Technical Specifications

Parameter Specifications
Model/Type VD-Series (1A1/6A2/Customized)
Diameter (mm) 50 - 500 (Custom up to 600)
Bore Size (mm) 10 - 305 (Custom available)
Thickness (mm) 3 - 100 (Custom available)
Grit Size 100# - 3000# (Fine to ultra-fine)
Diamond Concentration 25% - 200% (Standard: 75%/100%)
Max Speed (m/s) 30 m/s (Special up to 60 m/s)
Machine Type Surface, Cylindrical, Tool Grinders
Dry/Wet Grinding Both suitable (Wet recommended)
Bond Type Vitrified ceramic bond
Hardness Grade Soft (J/K) to Hard (P/Q)
Grain Type Synthetic Diamond (Various grades)

Note: All specifications can be customized based on your machine model, workpiece material, and grinding requirements. Contact our technical team for special applications.

Contact Us

📞

Phone / WhatsApp / WeChat

+86 155 3717 9206

Available 24/7 for technical inquiries

✉️

Email

admin@qediamonds.com

Response within 2-4 business hours

🏢

Factory Address

Block A, 5th Research Institution
Zhengzhou, Henan
China 450000

Get Custom Quote

Send us your grinding requirements for a free technical consultation.

Diamond Grinding Wheel Types & Shapes

Diamond Grinding Wheel Types and Shapes Diagram
🔍 Click to Zoom

Complete Diamond Grinding Wheel Types: This comprehensive diagram shows the various shapes and configurations of vitrified diamond grinding wheels available for different grinding applications and machine requirements.

Parallel Wheels

  • Standard flat surface grinding
  • External cylindrical grinding
  • Most common shape for general grinding
  • Various thicknesses and diameters

Dish Wheels 

  • Tool and cutter grinding
  • Gear and spline grinding
  • Complex form grinding applications
  • Sharp edge and corner grinding

Cup Wheels 

  • Surface grinding with large contact area
  • Heavy stock removal applications
  • Vertical spindle grinding machines
  • Efficient material removal

Customized Shapes

  • Special profiles and contours
  • Proprietary designs for specific applications
  • Customer-specific requirements
  • Complex geometries and special features

Shape Selection Guide

Choosing the right diamond wheel shape is critical for optimal grinding performance. For ceramic bond diamond wheels, the most common shapes are parallel, dish, and cup wheels. Our technical team can help you select the most suitable wheel configuration based on your machine specifications, workpiece material, and grinding requirements.

Need Professional Grinding Solutions?

Our diamond grinding experts are ready to help you optimize your grinding process and achieve superior results with our vitrified diamond wheels.

Package

  • 1A1 Shaped Vitrified Bond Diamond Grinding Wheel

  • 6A2 Shaped Vitrified Bond Diamond Grinding Wheel

  • 11A2/11V2 Shaped Vitrified Bond Diamond Grinding Wheel

  • 14F1 Shaped Vitrified Bond Diamond Grinding Wheel

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